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Replace Your Car's AC Thermal Expansion Valve or Orifice Tube

Your car or truck's AC system is under extreme pressure and the thermal expansion valve or orifice tube monitors the amount of pressure and the temperature of your A/C system. It calculates the precise amount of refrigerant that can safely go into the evaporator. A failing expansion valve or orifice tube often causes a vehicle's air conditioner to blow hot air.

Replace or Repair

  • Expansion Valves: Too much refrigerant causes your evaporator to get too cold whereas too little refrigerant would result in inadequate cooling. The expansion valve is a complex valve that regulates refrigerant flow. This process of metering the refrigerant adjusts the flow according to the temperature of the refrigerant in the evaporator coil. Talk to one of the pro mechanics at Discount Auto Repair, as this part can be replaced on its own and does not require the entire replacement of the AC assembly.
  • Orifice Tubes: Unlike the expansion valve, the orifice tube is a simple fixed device with no moving parts. It therefore cannot vary the flow of refrigerant into the evaporator, but rather causes a permanent restriction in the system. However, like the expansion valve the orifice tube regulates refrigerant flow through the system and filters debris which may come through in its screen. Often fixing a "bad orifice tube" requires replacing the entire evaporator assembly.

Contact Us Today!

Got questions? We've got answers! Drop us a line, give us a call, or even stop by. Our team is eager to help you with any auto repair needs you have. Let's get you back on the road safely and swiftly!

What Our Customers Are Saying

This would be five star if only dealing with the

Merrillville, IN

, 04/28/2026

Great service I was in an out less than 30 minutes bought a great pick up truck

Merrillville, IN

, 04/27/2026

I am from out of state and was in town on a Thursday-Friday for my Grandfathers funeral. The morning of the funeral (Friday) my car overheated. I had just had the radiator replaced at a mechanic near where I live. Discount was willing to evaluate and repair my vehicle on Saturday. They tried getting it done and even stayed late but due to multiple items needing replaced (they finished testing and ruling out more severe problems and repairing the thermostat but the fan was not able to arrive in time) it was not able to be completed that day. They were very friendly, professional, and really tried to help me especially given the hectic situation.

Merrillville, IN

, 04/22/2026

We bought our truck here, great service and Dave worked with us to get us what we needed.

Merrillville, IN

, 04/17/2026

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